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Thin Boiling Starch :
During the process of weaving, the warp threads are subjected
to friction and tension. The flight the crossing weft shuttle,
the beating of the sley and the passing of the reeds cause
friction. The drawing over of the cloth beam imposes tension,
and the mechanical movements of the whole loom cause vibration
all of which bear upon the wrap. Unless protected by some
means, the thread would wear out and fray in weaving. This,
in a nutshell, is the purpose of wrap sizing.
For better working in the loomshed, resistance to abrasion
is of vital strengthening the warp yarn-by cementing the fibers
with certain adhesive substances which can be applied easily
and can also be removed with equal ease when the cloth goes
for bleaching and subsequent processing. Much of the success
of the sizing operation depends upon the choice of the most
suitable sizing ingredients, which serve the above purposes.
Properties:
Thin boiling starch has low and uniform viscosity, which does
not change much with temperature unlike native starches which
show wide variation in viscosity. The keeping qualities of
the native starch also show a marked variation, i.e. considerable
degradation occurs on boiling.
Thin boiling starch non-congealing characteristic, transparency
of paste and lower viscosity ensure easy working, compared
to thick boiling starches. Unlike gum and glues which require
soaking, Thin boiling starch is readily dispersed in water
and can be boiled into a smooth paste without any pretreatment.
One of the main drawbacks of tapioca size is that it thins
down very much on boiling, resulting in an uneven pick up
on the high speed machine. The viscosity of thin boiling does
not change with boiling and this ensures uniform pick up size
even on modern high speed sizing machines.
Advantages :
1. Thin boiling starch, because of the low viscosity ensures
uniform pick up and penetration. There is a very negligible
variation in viscosity on boiling which result in uniform
size than beam to beam on high speed modern sizing machines.
2. Thin boiling starch does not develop abrasive points on
overdrying and its flexible film gives the yarn the desired
elasticity.
3.Thin boiling starch size achieves a striking balance of
surface coating and penetration, which ensures effective binding
and reduces the droppings considerably in the loomshed.
4.
Thin boiling starch is compatible with all the ingredients
used in sizing- humectant, lubricant, gums, synthetic sizes,
etc.
5.Thin boiling starch is easily removed during the customary
desizing process.
The above are decided advantages that make 'Thin Boiling Starch'
an ideal sizing ingredient. Thin boiling starch is manufactured
in different viscosities or fluidities, to suit the requirements
of different types of warps. Depending upon the count and
quality of the yarn, one can select a grade of Thin boiling
starch that will not only give penetration but enough superficial
coat to counteract the abrading action of healds and reeds
at the loom stage.
Finishing:
In finishing, Thin boiling starch are prefer for a light finish
when very little filling is required to give body to the cloth.
For finishing dyes or printed fabric, a transparent size is
required so as not to dull the colour on impair the design.
In such application thin boiling starches are preferred to
thick boiling starches.
The following table gives selected data on the useful parameters
of Thin boiling starch to enable users to make a correct choice.
It is necessary to use additive like gum or synthetic sizes
when working with Thin boiling starch, about 6% to 7% pick
up for low reed pick yarn about 10% to 13% pick up for a high
reed pick yarn with requisite amount of softner will be just
sufficient for good and uniform working in the loom shed.
| Technical
Data : |
| |
Thin
Boiling Starch
|
| |
A |
D |
P |
| Moisture |
12
to 14% |
12
to 14% |
12
to 14% |
| Viscosity
in seconds |
|
|
|
| of
3% paste on Ostwald U-type |
|
|
|
| Viscometer
at 75oC |
19
to 25 |
25
to 28 |
30
to 35 |
| pH |
4.5
to 7 |
4.5
to 7 |
7
to 8 |
| Soluble |
0.5% |
0.5% |
0.5% |
| Total
ash max |
0.25 |
0.25 |
0.25 |
Note:
Our product, Thin boiling starch has been serving the sizing
industry. In the process of weaving, friction and tension
are caused to the warp threads.
Therefore protection in the process is necessary. And this
is the reason for sizing the warp. The success of the sizing
operation depends upon the choice of the most suitable sizing
ingredients. Our products stands up to mark.

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