Ans
:- The reasons for washboarding effect on Corrugated
Board are as follow :
1.
The adhesive is applied to the sides of the flutes rather
than only on the tips. This adhesive
pulls the liner down between the flutes when it dries,
creating a washboard tendency.
2.
Linear which are absorbent, weak or of less bulk can
cause washboard tendency.
3.
Excessive pressure on the corrugating machine can also
cause washboard tendency.
The
remedies are as follows :
1.
When making 2 ply liners on corrugating machine the
glue applicator roll should run at the
same speed as the paperweb speed to avoid the wiping
action which causes the adhesive to
spread to the sides of the flutes. When making Corrugated
Board on the pasting machine the
pressure roll should be adjusted correctly and adhesive
of correct viscosity should be used to
prevent adhesive from spreading to the sided of the
flutes.
2.
Paper of suitable thickness and strength should be used
on the facings of the Corrugated
Board. Generally the facings should be thicker and stronger
compared to the medium.
3.
Correct pressure on Corrugating machine should be maintained.
Ans
:- During 2 ply corrugating process the curing
takes place quickly as the heat present evaporates the
water from the adhesive. This curing process cab be
further hastened by using higher solids (20%-25%), and
high quality starch of minimum 45 viscosity when we
make a 3 Ply/ 5 Ply board on the pasting machine considerable
moisture is introduced in the corrugated board is the
pasting gum leading to delayed curing time especially
under humid climatic conditions.
Use
of adhesive having below mentioned properties can reduce
curing time:
1.
Good Tackiness.
2.
Solid content. (25% - 30%)
3.
Viscosity (19 - 25 seconds)
Regulated
amount of adhesive should be released( Generally about
40 grams per square metre).
Ans
:- When a average Quality of Paper i.e. Semikraft
& Kraft combination is used generally this is an
5% - 7% increase in the weight of Paper, this increase
in weight is generally equaled by wastage during converted
into Box having optimum moisture content the output
weight of Corrugated Boxes will be approximately more
or less in same.